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[CCMC 13628-R] CCMC Canadian code compliance evaluation

From: National Research Council Canada

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Code compliance opinion

It is the opinion of the Canadian Construction Materials Centre that the evaluated product, when used as a prefabricated foundation wall for housing and small buildings in accordance with the conditions and limitations stated in this evaluation, complies with the following code:

National Building Code of Canada 2010

ID Code provision Solution type
09-03-01-01-00-0-009.3.1.1. GeneralAcceptable
09-04-01-00-00-0-009.4.1. Structural Design Requirements and Application LimitationsAlternative
09-04-02-00-00-0-009.4.2. Specified LoadsAcceptable
09-04-03-00-00-0-009.4.3. DeflectionsAcceptable
09-04-04-00-00-0-009.4.4. Foundation ConditionsAlternative
09-13-02-00-00-0-009.13.2. DampproofingAcceptable
09-13-03-00-00-0-009.13.3. WaterproofingAcceptable
09-13-04-00-00-0-009.13.4. Soil Gas ControlAcceptable
09-14-02-00-00-0-009.14.2. Foundation DrainageAcceptable
09-15-03-00-00-0-009.15.3. FootingsAlternative
09-15-04-00-00-0-009.15.4. Foundation WallsAlternative
09-25-02-01-00-0-009.25.2.1. Required InsulationAcceptable
09-25-02-02-00-0-009.25.2.2. Insulation MaterialsAcceptable

The above opinion is based on the evaluation by the CCMC of technical evidence provided by the evaluation holder, and is bound by the stated conditions and limitations. For the benefit of the user, a summary of the technical information that forms the basis of this evaluation has been included.

Product information

Product name

Superior Walls Xi Precast Concrete Insulated Wall Panels

Product description

The product is a prefabricated, insulated precast foundation wall. The foundation walls are formed from 34.4 MPa normal weight concrete containing synthetic fibres. The walls consist of a 44.5-mm-thick exterior face shell that is monolithically cast with 260-mm-wide top and bottom bond beams and 57-mm × 190-mm concrete studs at 610 mm on centre (o.c.). The shell is bonded to 63.5-mm- or 127-mm-thick polystyrene insulation on the inside face. Each stud is wrapped with 25.4-mm-thick expanded polystyrene insulation on 3 exposed sides and faced with a galvanized steel channel for interior finish fastening. Two chase openings are provided in each stud for plumbing and electrical wiring. Wall panels are available in heights of 1 219 mm, 2 489 mm, 2 743 mm and 3 048 mm, and in various lengths.

Vertical section detail of the product.
Figure 1. Typical vertical section detail
  1. finished grade
  2. Superior Walls Xi Precast Concrete Insulated Wall Panel
  3. lateral support by joists and/or blocking as specified by construction documents
  4. chase opening (typical)
  5. 44.5-mm-thick face shell
  6. 57-mm × 190-mm concrete stud, 610 mm o.c.
  7. galvanized stud facing
  8. 63.5-mm or 127-mm-thick foam plastic insulation
  9. lateral support to be installed before backfilling as specified by construction documents
  10. concrete footing
  11. foundation drainage system as specified by construction documents
  12. backfill area
  13. crushed stone
Horizontal section detail drawing.
Figure 2. Typical horizontal section detail
  1. 44.5-mm-thick concrete face shell
  2. exterior
  3. 63.5-mm or 127-mm-thick foam plastic insulation
  4. interior
  5. 57-mm × 190-mm concrete stud, 610 mm o.c.
  6. galvanized stud facing

Manufacturing plants

This evaluation is limited to products produced at the following plants:

Product nameManufacturing plants
Claresholm, AB, CALima, NY, US
Superior Walls Xi Precast Concrete Insulated Wall PanelsProduct evaluated by the CCMCProduct evaluated by the CCMC

Product evaluated by the CCMC Indicates that the product from this manufacturing facility has been evaluated by the CCMC

  Conditions and limitations

The CCMC’s compliance opinion is bound by this product being used in accordance with the conditions and limitations set out below.

  • The precast foundation walls are for housing and small buildings as directed by Part 9, Housing and Small Buildings, of Division B of the NBC 2010.
  • Soil type, drainage characteristics of the soil, frost depth and loadbearing capacity must be determined prior to using the precast foundation walls.
  • The precast foundation walls are to be used only in buildings of light-frame construction that are no more than three storeys in building height, with a maximum floor-to-floor height of 3 m, and containing only a single dwelling unit.
  • The axial compressive load applied is limited to 109.453 kN/m.
  • The design is applicable for seismic zones with Sa(0.2) ≤ 1.2.
  • Exterior surfaces of foundation walls below ground level must be dampproofed in accordance with Subsection 9.13.1., General (Dampproofing, Waterproofing and Soil Gas Control), of Division B of the NBC 2010.
  • The builder must prepare site conditions in accordance with Superior Walls Builder Guideline Booklet, MAN42-9027.
  • Foundation walls and footings must be installed on stable soils with an allowable bearing pressure of 75 kPa or greater.
  • Minimum footing widths must comply with Table 4.2.2.1 of this Report or comply with Subsection 9.15.3. of Division B of the NBC 2010.
  • The maximum load applied to a brick ledge is restricted to 42.320 kN/m.
  • The foundation must be well drained in accordance with Subsections 9.14.3., Drainage Tile and Pipe, or 9.14.4., Granular Drainage Layer, of Division B of the NBC 2010.
  • The proposed wall system must be used with floor systems not exceeding loads and spans as directed by the Subsection 9.4.2. of Division B of the NBC 2010.
  • Backfill must be placed in such a way as to avoid damage to the wall and the waterproofing protection.
  • The backfill material with surcharge must not exceed 1 602 kg/m2/m.
  • The on-site concrete basement floor must be poured prior to backfilling.
  • The top of the foundation wall must be supported by the first floor prior to backfilling.
  • Where hydrostatic pressure exists, waterproofing must be provided in accordance with Subsection 9.13.3. of Division B of the NBC 2010.
  • Installation of the product must be completed by a person certified by Superior Walls of America, Ltd.

  Technical information

This evaluation is based on demonstrated conformance with the following criteria:

Evaluation requirements
Criteria number Criteria name
CCMC-TG-034110.03-10CCMC Technical Guide for Precast Insulated Foundation Wall Panels

The evaluation holder has submitted technical documentation for the CCMC’s evaluation. Testing was conducted at laboratories recognized by the CCMC. The corresponding technical evidence for this product is summarized below.

Material requirements

Insulation

The polystyrene insulation used in Superior Walls Xi Precast Concrete Insulated Wall Panels conforms to CAN/ULC-S701-05, “Standard for Thermal Insulation, Polystyrene, Boards and Pipe Covering,” Type 2.

Concrete

The concrete used to produce Superior Walls Xi Precast Concrete Insulated Wall Panels conforms to CSA A23.1-09, “Concrete Materials and Methods of Concrete Construction/Test Methods and Standard Practices for Concrete.”

Prescriptive requirements

The following tables demonstrate the compliance data to the NBC 2010 for Superior Walls Xi Precast Concrete Insulated Wall Panels on which the CCMC based its compliance opinion.

Performance requirements
Table 1. Results of testing of performance requirements of the product at maximum height
Property Test Requirement Result
Water vapour permeance ASTM E 96 ≤ 170 ng/Pa·s·m2 20.8 ng/Pa·s·m2
Lateral load ASTM E 72-05 ≥ 1 602 kg/m2/m Pass
Axial load ASTM E 72-05 ≥ 109.453 kN/m > 669.929 kN/m
Brick ledge ASTM E 72-05 ≥ 42.320 kN/m Pass
Interior transverse loading (negative wall pressure) ASTM E 72-05 Tested to failure 11.6 kPa
Exterior transverse loading (positive wall pressure) ASTM E 72-05 Tested to failure 22.4 kPa
Design requirements
Table 2. Footing design requirements for the productFootnote (2)
Minimum depth and width of 13-mm clean crushed stone footing (mm)Footnote (3)
Construction type (assumed wall loading) Soil loadbearing capacity (kPa)
75 100 150 ≥ 200
Depth Width Depth Width Depth Width Depth Width
Conventional light-frame construction 1 storey (16.05 kN/m) 102 378 102 378 102 378 102 378
2 storeys (26.29 kN/m) 153 437 102 378 102 378 102 378
3 storeys (42.34 kN/m) 331Footnote (1) 642 204Footnote (1) 496 102 378 102 378
Masonry veneer over light-frame construction 1 storey (21.91 kN/m) 102 378 102 378 102 378 102 378
2 storeys (39.41 kN/m) 305Footnote (1) 613 178 466 102 378 102 378
3 storeys (58.38 kN/m) 534Footnote (1) 877 331Footnote (1) 642 153 437 102 378
Illustration of crushed stone footings.
Figure 3. Crushed stone footings
  1. slope away from foundation
  2. Superior Walls
  3. lateral support by joists and/or blocking as specified by construction documents
  4. vapour barrier
  5. concrete floor (lateral support) to be installed before backfilling as specified by construction documents
  6. 13-mm clean crushed stone (determine stone depth from Table 2 above)
  7. alternate drain pipe position
  8. 13-mm diameter clean crushed stone
  9. locate drain pipe at least 300 mm beyond panel/wall
  10. drain pipe to sump or daylight
  11. filter membrane (provided by builder)
  12. minimum 600 mm over dig at base of excavation
  13. 150-mm minimum distance between top of slope and top of wall
  14. virgin soil
Table 3. Lateral support and sill plate anchorage of product to wood-frame floors
Top of foundation wall fastening schedule
Backfill height Joist height Sill plate bolting Brace and block spacing Number of solid blocks required Minimum distance of blocking
2.286 m to 2.896 m ≥ 254 mm One 12.7-mm bolt at 609.6 mm o.c. 1 220 mm o.c. and 305 mm from the interior of each corner 3 1 524 mm
2.286 m to 2.896 m < 254 mm One 12.7-mm bolt at 609.6 mm o.c. 2 1 220 mm
0 m to 2.286 m Any height One 12.7-mm bolt at
1 219.2 mm o.c.
1 610 mm

Administrative information

Use of Canadian Construction Materials Centre (CCMC) assessments

This assessment must be read in the context of the entire CCMC Registry of Product Assessments, any applicable building code or by-law requirements, and/or any other regulatory requirements (for example, the Canada Consumer Product Safety Act, the Canadian Environmental Protection Act, etc.).

It is the responsibility of the user to confirm that the assessment they are using is current and has not been withdrawn or superseded by a later version on the CCMC Registry of Product Assessments.

Disclaimer

The National Research Council of Canada (NRC) has evaluated only the characteristics of the specific product described herein. The information and opinions in this evaluation are directed to those who have the appropriate degree of experience to use and apply its contents (such as authorities having jurisdiction, design professionals and specifiers). This evaluation is valid when the product is used as part of permitted construction, respecting all conditions and limitations stated in the evaluation, and in accordance with applicable building codes and by-laws.

This evaluation is provided without representation, warranty or guarantee of any kind, expressed or implied, and the NRC provides no endorsement for any evaluated product. The NRC accepts no responsibility whatsoever arising in any way from any and all use of or reliance on the information contained herein or the use of any evaluated product. The NRC is not undertaking to render professional or other services on behalf of any person or entity nor to perform any duty owed by any person or entity to another person or entity.

Language

Une version française de ce document est disponible.
In the case of any discrepancy between the English and French version of this document, the English version shall prevail.

Copyright

© His Majesty the King in Right of Canada, as represented by the National Research Council of Canada, 2023

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of the CCMC.

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